Experienced Chemical Reactor Manufacturer

Professional customized chemical equipment solutions, high-quality chemical reactor provider, FierCo meets your production needs, helps you develop.

FierCo provides customized chemical reactor solutions

A chemical reaction kettle is a special container used for chemical reactions. It provides a closed environment in which chemical reactions can occur under controlled temperature, pressure and atmosphere conditions.

Chemical reactors are usually made of corrosion-resistant materials, such as fiberglass, stainless steel or special alloys to withstand high temperatures, pressures and corrosive substances.

The design and configuration of chemical reactors may vary depending on the type and size of the reaction. In general, the following main components are included: reaction vessel, stirring device, heating and cooling system, reaction condition control system, observation and monitoring device, and several other parts.

Chemical reactors play an important role in the chemical industry and laboratories for a variety of chemical reactions, such as synthesis, catalysis, hydrogenation, oxidation and so on. Their design and configuration can be adapted to meet specific reaction conditions and safety requirements FierCo can provide you with customized services according to your needs.

Custom Chemical Reactors Design

High pressure stainless steel reactors

The high-pressure reactor is made of high-strength and high-pressure resistant stainless steel, alloy steel, and other materials, and it is equipped with a temperature control function to control the reaction temperature under high-pressure conditions. It also has safety valves, rupture discs, pressure sensors, and other safety measures to ensure safe production. It is widely used in the chemical, petrochemical, pharmaceutical, chemical research, and other fields.

 

FierCo glass reactor

FierCo glass reactors

FierCo glass reactor is a common laboratory reactor, often used for small-scale chemical synthesis experiments. It is made of glass and has the characteristics of good transparency, chemical inertness and corrosion resistance. Widely used in chemical laboratories, pharmaceuticals, chemical industry, food science and other fields.

 

 

 

FierCo Jacketed reactor

jacketed reactors with agitator

The FierCo jacketed reactor is composed of two layers of vessels. The cooling or heating medium flowing in the jacket (outer layer) controls the temperature of the inner layer of the reactor. It has good sealing performance, which can prevent the leakage of reactants and maintain a sterile or inert atmosphere in the reaction environment.

continuous stirred reactor

FierCo continuous stirred reactors

The continuous stirred reactor has the ability to continuously stir and mix the reactants. Precise control of the reaction process is achieved by controlling parameters such as the flow rate, temperature, pressure, and stirring speed of the reactants. It is suitable for large-scale production and can achieve a continuous reaction process, thereby improving production efficiency and output..

 

 

FierCo Batch reactor

FierCo Batch reactors

A batch reactor is a device that processes a certain amount of reactants at one time. Batch reactors usually have larger capacity and stronger heating capacity to adapt to batch production needs and improve production efficiency. Batch reactors are widely used in chemical synthesis, pharmaceuticals, petrochemicals, food processing and other fields. They are flexible and controllable to meet the needs of a variety of reactions and are suitable for different scales of production and research efforts.

FierCo Tubular reactors

FierCo Tubular reactors

Tubular reactors usually use efficient heat transfer mechanisms, and the residence time of reactants in the tubular reactor can be controlled by adjusting the flow rate and reactor size. This enables precise control of reaction kinetics and product yield. Commonly used in catalytic reactions, where catalysts are packed inside pipes to promote reactions. The continuous flow of reactants makes their contact time with the catalyst longer, improving the efficiency of the catalytic reaction.

Features of FierCo Chemical Reactors

Corrosion resistance

Chemical tank reactors usually need to handle various corrosive substances, so high corrosion resistance is a major feature. The kettle body and internal coating are usually made of corrosion-resistant materials or special coatings to ensure that they are not damaged by corrosion during the reaction.

paint

Safety performance

Chemical reactors need to have good safety performance, including sealing performance, explosion-proof performance, etc. The kettle structure should be reasonably designed to withstand reactions under high pressure, high temperature and other conditions, and have the ability to prevent interference from external factors to ensure the safety of operators and equipment.

Efficient performance

Chemical reactors need to maintain stable parameters such as temperature, pressure, and stirring speed during the reaction process to ensure that the reaction achieves the desired results. Therefore, efficient temperature control system, pressure control system and stirring system are one of its important features, which can improve reaction efficiency and product quality.

FierCo Chemical Reactor

The heating method of FierCo reactor

Built-in component heating: The reaction kettle is designed with built-in heating devices, such as heating rods, heating tubes or heating plates.

External heating: The reactor uses an external heater, such as an electric heater, a heating furnace or a flame heater. Heating is done by heat conduction.
Jacket heating: The heat conduction medium flows in the outer container of the reactor to control the temperature of the inner layer to achieve heating.
Radiant heating: transfer thermal energy to the reactor for heating by radiation. Common radiative heating methods include infrared heating and laser heating.

Material selection for chemical reactors

Stainless steel: Stainless steel is the most commonly used reactor material. Good corrosion resistance, high temperature resistance and pressure resistance make it suitable for most conventional conditions of chemical reactions. Commonly used stainless steel materials include 304 stainless steel and 316 stainless steel.

Fiberglass Reinforced Plastic (FRP): a composite material composed of glass fiber and resin (usually epoxy resin, polyester resin or phenolic resin). It has good strength, corrosion resistance and wear resistance, is light in weight and easy to process and form. It is widely used in ships, chemical equipment, building structures and other fields. FRP reactor is suitable for the reaction of organic acids and alkaline solutions.

Titanium: Titanium has excellent corrosion resistance and is resistant to acids, alkalis and salt solutions. Titanium reactor is  suitable for chemical reactions under strong acid, strong alkali, or high temperature and high-pressure conditions.

Glass: Glass has the characteristics of transparency, corrosion resistance, thermal stability, electrical insulation, plasticity and recyclability. Glass reactors are common equipment in chemical laboratories and industrial production. They can withstand the corrosion of chemical substances and can be observed at any time. Reaction dynamics, with good temperature control function, glass reactor plays an important role in chemical synthesis, catalytic reactions, solvent recovery, crystallization, extraction and other chemical processes.

Why choose FierCo to customize your high speed dispersers?

FierCo chemical reactor display
FierCo chemical reactor display

FierCo specializes in providing customized solutions for manufacturing reactors. No matter what your needs are, we can design and manufacture the most suitable reactor for you according to your specific requirements and application scenarios.

chemical reactors for Different Industries

Custom reactors for Chemical industry

Chemical reactors are used in the chemical industry to synthesize organic compounds, inorganic compounds, solvents, paints, dyes and various other chemicals. Many production processes in the chemical industry require the use of chemical reactors for reaction, mixing and treatment.

Reactors for Food industry

Custom Reactors for Food industry

chemical reactors are used in food processing, fermentation, extraction of natural colors and flavors and other food production processes. The reaction kettle can be in the realization of the chemical changes required in the processing, to ensure food safety, hygiene, improve production efficiency and reduce processing costs.

chemical reactors for Petrochemical industry

Custom chemical reactors for Petrochemical industry

FierCo chemical reactors are used in the processes of oil refining, catalytic cracking, polymerization, oxidation and hydrogenation to produce petrochemicals such as ethylene, propylene, polyethylene and polypropylene. The reaction kettle can withstand high temperature and high pressure environment to ensure that the reaction process is carried out efficiently. It also helps to improve production efficiency, reduce energy consumption and ensure product quality.

Custom continuous stirred reactors for Pharmaceutical industry

continuous stirred reactors play an important role in the pharmaceutical industry. Chemical reactors are used in the pharmaceutical process for the synthesis of pharmaceutical raw materials, intermediates and active ingredients, as well as for the preparation and purification of drugs.

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More than 10 years of foundation in designing and manufacturing autoclave reactors, professional R&D team, customized design solutions and competitive reactor prices.

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